Flamtech-B
Bagasse fired Boilers
FLAMTECH-B
Flamtech-B is a Carbon Footprint Reducer & Boiler Efficiency Enhancer Chemical comprising of various catalyst used in Bagasse fired boilers such as Dumping Grate, Traveling Grate, Horse Shoe and High-Pressure Boilers.Carbon Footprint Reducer & Boiler Efficiency Enhancer Chemical
Magic of Flamtech-B:
- Safe for equipments and boiler tubes.
- Flamtech-B acts as combustion catalyst and thereby reduces the loss due to unburnt fuel resulting in enhanced combustion efficiency.
- Decrease in carbon footprints.
- It softens the existing hard clinker and reduces the tendency of hard clinker formation. Thus, helping to keep heat transfer surfaces clean and thus improves the steam generation for same heat transfer area.
- It reduces Bagasse consumption by 3 to 5%
- Increase in Furnace temperature.
- Notable reduction in unburnts in flue gas and also in bottom ash.
- Lowers excess air requirement resulting in improved fuel economy.
Dossage Required:
1 Kg of Flamtech-B = 15 Tons of Bagasse
Performance Evaluation Methods:
- Measuring heat losses in the boiler.
- Measuring Steam to Fuel ratio.
- Measuring Oxygen %, CO2 %, CO ppm, flue gas exit temperature and Boiler efficiency with the help of Gas Analyzer.
- Assessment of Carbon footprints through ICC factor methodology and Life cycle assessment.
Quality Assurance:
Owing to the priority to serve quality products, various stringent quality tests are conducted at various stages of processing to the final stage of packaging. Moreover, the quality checks have made us confident about the delivery of the products.
Hand in Hand:
Our technical and dosing team will assist in establishing Flamtech-B performance and also in dosing the chemical thus reducing your manpower diversion.
Flamtech-C
Coal fired Boilers - Power, Cement and Steel plants
FLAMTECH-C
Flamtech-C is a Carbon Footprint Reducer & Boiler Efficiency Enhancer Chemical comprising of various catalyst used in Coal fired boilers. Flamtech-C fireside chemical reduces the losses in boiler thereby enhancing boiler efficiency.
Working of Flamtech-C:
There is an inherent moisture in the coal. In burning process, this moisture requires the activation energy which is taken from the boiler, which is a loss and also some moisture leaves from the chimney in form of steam that we call as latent heat of vaporisation.
In presence of ‘Flamtech-C’ this ‘inherent moisture is used to form a mixture of the combustible gases i.e. CO & H2 (This reaction is endothermic in nature)
Flamatech C
I) C + H₂O —————> ( CO + H₂) – 39,480 Kcal of heat
The by-products formed, undergo subsequent reactions and impart heat to the system.
II) CO + ½ O2 —–> CO2 + 68,040 Kcal of heat.
20% of H2 will burn on its own and the remaining 80% will further undergo METHANATION. Which also reduces the clinker formation.
III) 2H2 + O2 ——-> 2H2O + 1,37,600 Kcal of heat.
IV) CH₄ + O2 ——-> CO2 + H2O + 2,12,000 Kcal of heat.
The total heat generated by the by-products contributes to 4,17,640 kcal and the heat taken away so as to form the (CO+H2 ) gas is 39,840 Kcal. So the net heat generation is 3,77,800 Kcal of heat.
Magic of Flamtech-C:
- Controls fire deposits, erosion and corrosion
- Reduce coal consumption by 3 ~ 5%
- Increases boiler efficiency.
- Reduces Gross Unit Heat Rate.
- Improves combustion.
- Reduction in Unburnt Carbon is Fly and Bottom Ash.
- Stables operation of boilers.
- Does not allow impurities to melt and form slag/clinkers to sinter/ stick on furnace tubes. Thereby making cleaning easier.
- Reduces secondary fuel consumption.
- Improvement in generation.
- Reduction in stack emission.
- Reduction in carbon footprints.
Dosage Required:
1 Kg of Flamtech-C = 10 to 20 Tons of Coal
Performance Evaluation Methods:
- The reduction in GUHR (Gross Unit Heat Rate).
- Measuring LOI in the boiler.
- Measuring Steam to Fuel ratio.
- Measuring Oxygen %, CO2%, CO ppm, flue gas exit temperature and Boiler efficiency with the help of Gas Analyser.
- Assessment of Carbon footprints through ICC factor methodology and Life cycle assessment.
Quality Assurance:
Owing to the priority to serve quality products, various stringent quality tests are conducted at various stages of processing to the final stage of packaging. Moreover, the quality checks have made us confident about the delivery of the products.
Hand in Hand:
Our technical and dosing team will assist in establishing Flamtech-C performance and also in dosing the chemical thus reducing your manpower diversion.
Flamtech-S
Spentwash fired Boilers - Distillery plants
FLAMTECH-S
Flamtech-s plays a vital role in the disposal of Spentwash. Spent wash is an extremely hazardous waste & cannot be disposed of directly. Disposing Spentwash directly does not comply with the legislative laws of Zero Liquid Discharge (ZLD). Flamma Technologies Fireside treatment chemical FLAMTECH-S contains Combustion Catalyst, Slag Modifiers, Corrosion Inhibitors to help improve overall combustion, system performance & cost savings.
Spent wash or Slop or Vinasse is a dark coloured thick acidic effluent with high Biological Oxygen Demand (BOD) & Chemical Oxygen Demand (COD) consisting of biodegradable organic & inorganic constituents formed during fermentation of sugarcane molasses in distilleries.
PROBLEMS DUE TO USE OF SPENT WASH IN BOILERS
Spent wash being biodegradable creates numerous problems thereby generating following effects inside the boiler furnace resulting in incomplete combustion leading to heat loss & subsequent reduction in boiler efficiency & decrease in operational efficiency for the distillery.
- Fouling & Slag formation on furnace & tubes.
- Formation of Clinkers.
- Problems related to fuels during combustion.
- Carbon rejection in ash & fly ash.
- Frequent choking of tubes.
- Tube failure due to fouling or choking.
- Frequent stoppages causing No continues operation of the distillery.
- Frequent stoppages cause interrupted steam & power generation.
- Thereby decreasing the cost effectiveness of the distillery.
WHY FLAMTECH-S
Advantages associated with usage of FLAMTECH-S
- Reduction in clinker formation, Removal of same through the grate along with ash without boiler stoppage.
- Reduction in dust emission in flue gases & unburnt carbon in ash & fly ash.
- Efficient & complete combustion thereby resulting in reduction of fouling & choking of tubes thus resulting in accumulation of fire deposits on metal surfaces.
- Frequent stoppages are avoided for cleaning of boiler & tube surfaces thus can achieve longer & continues operation.
- Longer & continues operation results in increased steam generation to meet process requirement of the distillery.
- Increased power generation due to longer operation without stoppages to meet distillery requirements.
- Increase in cost effectiveness of the distillery.
FLAMTECH-S is a free flowing blackish powder Net wt bags :- 20kgs
DOSAGE
1Kg Flamtech-S = 10 Ton Spent Wash+ Supplementary fuel
PERFORMANCE EVALUATION METHOD
- Measurement of Boiler running days.
- Measurement of Steam Temp, Pressure, Generation.
- Measurement of Plant Loads
Flamtech-CDS
Effective Dust Suppression
FLAMTECH-CDS
Flamtech-CDS isn’t just a product; it’s a commitment to transforming your coal-related operations. Embrace a safer, more efficient, and environmentally conscious approach to dust suppression. Join us in revolutionizing coal dust control.
Embrace the Future of Dust Suppression
Flamtech-CDS represents more than just a product; it represents a paradigm shift in the coal industry’s approach to dust control. By leveraging advanced encapsulation and agglomeration mechanisms, Flamtech-CDS not only addresses dust-related challenges but also spearheads a safer, more efficient, and greener future.
Choose Innovation, Choose Flamtech-CDS
Scientific Precision
Developed by a team of experts, Flamtech-CDS is a testament to scientific excellence and technological advancement.
Adaptability
Our solution is adaptable to various coal-related industries, with customizable application methods that integrate seamlessly into your existing processes.
Eco-Friendly
Flamtech-CDS is non-toxic, non-inflammable, and does not hamper ecology.
WHY FLAMTECH-CDS
Advantages associated with usage of FLAMTECH-CDS
Effective Dust Suppression
The encapsulation and agglomeration mechanisms of Flamtech- CDS result in a dramatic reduction of airborne coal dust. By immobilizing the dust at its source, the formulation prevents its release into the atmosphere, minimizing health risks to workers and environmental contamination.
Extended Longevity
Unlike traditional suppressants that require frequent reapplication, Flamtech-CDS’s encapsulated coal particles remain agglomerated for an extended period. This translates to prolonged dust control, reducing downtime and operational interruptions.
Enhanced Equipment Life
The reduced presence of airborne coal dust leads to a cleaner operational environment. Machinery and equipment operate more efficiently, as dust-related wear and tear is minimized, ultimately increasing the lifespan of critical assets.